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Flame Arrester manufacturer In India

Product Name: Inline Flame Arrester / End of Line Flame Arrester.

Product Variants:

  • ● Inline Flame Arrester
  • ● End-of-Line Flame Arrester
  • ● Breather Valve Cum Flame Arrester

Product Overview / Description:

Kuncham Controls Pvt Ltd offers flame arresters engineered to provide unmatched protection from fire hazards in industrial settings. These devices prevent the propagation of flames through vent lines, protecting tanks and process equipment that handle flammable gases or vapors. Manufactured with high-grade materials and advanced mesh structures, flame arresters from Kuncham Controls ensure safety and regulatory compliance for refineries, storage terminals, and process vessels. As industry-leading suppliers, their solutions are tailored for maximum reliability, suitable for hazardous environments where explosion risk is a concern.

Types of Flame Arresters We Manufacture

Inline Flame Arrester
Inline Flame Arrester

This construction produces a series of uniform openings..

Breather Valve
Breather Valve

A breather valve is essential for regulating pressure in storage.

End of Line Flame Arrester
End of Line Flame Arrester

End of line flame arrester is fitted at the end of the vent line.

Breather Valve Cum Flame Arrester
Breather Valve cum Flame Arrester

A breather valve cum flame arrester controls tank pressure.

Working Principles of FLame Arresters:

A flame arrester operates on the principle of flame quenching — preventing the transmission of flame by absorbing and dissipating its heat energy. It consists of a precisely engineered flame element or mesh matrix made of corrosion-resistant metal, which provides a narrow passage for gases to flow while blocking flame propagation. When a flame front attempts to pass through the arrester, the heat from the combustion is rapidly conducted away to the metal matrix, reducing the gas temperature below its auto-ignition point. This process effectively extinguishes the flame without restricting normal gas flow. By utilizing thermal conductivity, turbulence, and controlled passage geometry, the flame arrester ensures explosion prevention and safe operation in pipelines, storage tanks, and process systems where flammable gases or vapours are present.

Key Features / Highlights:

  • ● Heavy-duty construction
  • ● Wide size range (DN25 to DN500)
  • ● High thermal conductivity mesh
  • ● Design pressure: Up to 15 Barg
  • ● Design temperature: Up to 350°C
  • ● Compatible with hazardous locations.

Technical Specifications:

  • ● Size: 1" (DN25) to 20" (DN500)
  • ● Design Pressure: 30 Barg
  • ● Design Temperature: Up to 350°C
  • ● Rating: 150#/300#/600# (higher ratings available)
  • ● Materials: Carbon steel, stainless steel. A216 Gr. WCB / A351 Gr. CF8 / A351 Gr. CF8M / A351 Gr. CF3 / A351 Gr. CF3M

Applications / Industry Use:

  • ● Oil & gas
  • ● Chemical manufacturing
  • ● Storage tanks
  • ● Paint & solvent industries
  • ● Refineries

Why Choose Kuncham Controls for Flame Arrester:

Kuncham Controls Pvt. Ltd. is a leading manufacturer of high-quality flame arresters, engineered to provide maximum protection against fire and explosion hazards in industrial systems. Our products are robust, certified, and performance-tested, ensuring reliable safety in environments handling flammable gases and vapors. As a Make-in-India brand, we offer cost-effective safety solutions without compromising on international standards. Each flame arrester is precision-built using superior-grade materials and undergoes stringent quality inspections to ensure long-term durability and compliance with global safety norms. With our strong technical expertise, customized product design, and responsive after-sales support, Kuncham Controls stands as a trusted partner for industries seeking dependable explosion prevention systems. Choose Kuncham Controls for proven safety, superior engineering, and unmatched value — protecting your assets and workforce with innovation you can rely on.

Flame Arrester — Q&A

Find answers to common questions about our flame arresters and safe installation practices.

A flame arrester is a safety device used to stop the propagation of flames in pipelines, vents, or storage tanks containing flammable gases or vapors. At Kuncham Controls, our flame arresters use a specially engineered flame-quenching element (usually a crimped metal or mesh structure). When a flame front enters the arrester, the element absorbs heat from the flame and cools it below the ignition temperature, preventing the flame from traveling further into the system. This ensures safe operation even during sudden pressure changes or accidental ignition.

Kuncham Controls provides the major industrial flame arrester types, including:

  • End-of-Line Flame Arrester (EOL): Installed at the end of a vent line or tank vent to stop external flames from entering the system.
  • In-Line Flame Arrester: Installed directly in a pipeline to prevent flame propagation in both directions.
  • Detonation Flame Arrester: Designed for high-speed flame fronts and detonation conditions—used in more hazardous applications.
  • Deflagration Flame Arrester: For low-to-medium flame propagation speed.

The right arrester depends on: type of gas or vapor, explosion group, pipeline size and pressure, and location (vent line, tank, or pipeline). Share your application details with Kuncham Controls and we will recommend the correct arrester based on safety standards and process conditions.

Flame arresters from Kuncham Controls are widely used in industries such as chemical and petrochemical plants, oil & gas storage tanks, solvent handling systems, pharmaceutical manufacturing, fuel storage and distribution, venting systems for flammable vapors, biogas plants, scrubbers, and VOC recovery systems. They help protect tanks, pipelines, reactors, and process equipment from fire and explosion hazards.

To ensure reliable protection, we recommend:

  • Inspection every 3–6 months, depending on gas type, environment, and operational load
  • Cleaning the flame element if deposits, corrosion, or dust build-up are detected
  • Checking gaskets, fasteners, and housing integrity
  • Ensuring there is no blockage that restricts flow
  • Annual deep inspection for high-risk applications

Kuncham Controls provides inspection guidelines and service support if maintenance or element replacement is needed.

Common issues and solutions include:

  • Incorrect direction of installation: Follow the flow direction or manufacturer marking to ensure proper flame-stopping function.
  • Installing too close to ignition sources: Maintain recommended distances from potential flame sources.
  • Not ensuring proper airflow: Blocked or restricted vents reduce arrester performance — keep vent areas clean.
  • Wrong arrester type for the gas group: Always match arrester rating with the gas or vapor explosion group.
  • Lack of regular cleaning: Dust and chemicals can clog the element — schedule routine maintenance.

Kuncham Controls provides installation assistance and technical support to ensure correct setup and long-term safety.

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