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Pressure Transmitter with Display

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Pressure Transmitter without Display

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Flow Switch With Flameproof Enclosure

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Flow Switch With Weatherproof Enclosure

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Flow Switch With Mounting TEE

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Tuning Fork Level Switch

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Tuning Fork Level Switch with Flanged End

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Tuning Fork Level Switch with Extended Length

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Rotary Paddle Level Switch

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Flow Switch Manufacturer in India

Product Name: Flow Switch.

Product Variants:

  • ● Paddle Type Flow Switch
  • ● SPDT/DPDT Flow Switch
  • ● Flameproof Enclosure/Weather proof Flow Switch
  • ● PESSO Certified Flow Switch
  • ● Water Flow Switch
  • ●Flow Switch with Mounting TEE/Flange

Product Overview / Description:

Kuncham Controls Pvt Ltd designs and supplies precision flow switches that monitor and control the movement of liquids and gases in process pipelines. These switches detect minimum or maximum flow conditions and trigger alarms or control actions, preventing equipment damage and ensuring process reliability. The rugged paddle design and weatherproof casing make them suitable for harsh environments. Kuncham Controls guarantees quality manufacturing and responsive solutions for industries needing automated flow sensors and integrated control.

Types of Flow Switch We Manufacture

Flow Switch Weatherproof

This flow switch's monitors fluid flow while protecting the device from harsh weather.

Flow Switch With Mounting TEE

This flow switch Simplifies installation by integrating directly into piping systems.

Flow Switch Flameproof

It's designed for use in hazardous environments where flammable gases or vapors are present.

Working Principles of Flow Switch:

A flow switch operates by detecting the movement of a fluid—liquid or gas—through a pipeline. It consists of a mechanical paddle or vane that is inserted into the flow stream. As the fluid velocity increases beyond a pre-set value, the paddle is displaced, activating micro-switches (SPDT or DPDT) within the housing. These micro-switches send an electrical signal to initiate control or safety actions such as pump start/stop, valve operation, or system shutdown in case of flow failure. The set-point adjustment feature allows users to calibrate the switch for specific flow rates, ensuring optimal system performance and safety. By using flow actuation and micro-switch triggering, the flow switch ensures accurate flow detection, system protection, and automation efficiency across industrial applications.

Key Features / Highlights:

  • ● Weatherproof enclosure
  • ● Field adjustable set-point
  • ● SPDT/DPDT switch contact types
  • ● Wide range of sizes (DN25 to DN200)
  • ● High switch rating: 15Amp, 230VAC/24VDC
  • ● Compatible with clear liquids and gases

Technical Specifications:

  • ● Size: 1" (DN25) to 8" (DN200)
  • ● Enclosure: Weatherproof, flameproof , PESSO Certified variants available
  • ● Fluid: Clear liquid
  • ● Switch: Micro SPDT/DPDT
  • ● Rating: 15Amp, 5+5Amp 230VAC/24VDC
  • ● Flow settings: Adjustable as per process.

Applications / Industry Use:

  • ● Water treatment plants
  • ● HVAC systems
  • ● Fire protection systems
  • ● Chemical processing
  • ● Power plants
  • ● Pump Protection

Why Choose Kuncham Controls for Flow Switch:

Kuncham Controls Pvt. Ltd. is a trusted manufacturer of precision-engineered flow switches, designed for accurate flow monitoring and system protection in industrial environments. Our flow switches are built using high-quality materials to withstand harsh process conditions and ensure long-lasting performance. We offer customizable designs, competitive pricing, and excellent reliability without compromising on quality — making our products ideal for a wide range of industries, including water treatment, chemical processing, HVAC, oil & gas, and power generation. Backed by our technical expertise and dedicated customer support, Kuncham Controls ensures seamless integration with automation systems, quick response time, and zero maintenance downtime. Choose Kuncham Controls for affordable, durable, and precise flow monitoring solutions trusted by leading process industries.

Flow Switch — Q&A

Find answers to common questions about our flow switches.

A flow switch is an instrument used to detect the presence or absence of flow in a pipeline. It triggers an electrical output when the flow rate crosses a set threshold. At Kuncham Controls, our flow switches use mechanical or electronic sensing elements to monitor flow of liquids or gases and provide a reliable signal for pump protection, cooling systems, lubrication systems, and process automation.

Kuncham Controls offers flow switches in the following categories:

  • Paddle Type Flow Switches: Ideal for water, cooling lines, industrial machinery.
  • Piston / Magnetic Type Flow Switches: Suitable for low-flow applications and clean fluids.
  • Thermal Flow Switches (on request): Used for high-accuracy and no-moving-parts applications.

We provide options with adjustable set points, various materials, and multiple connection sizes based on process requirements.

Selection depends on:

  • Type of fluid (water, oil, chemicals, air)
  • Flow rate range
  • Pipe size and material
  • Operating pressure and temperature
  • Set point (minimum flow required to activate switch)
  • Electrical output required for your control panel or PLC

Share your process conditions with Kuncham Controls, and we will help you choose the most suitable flow switch with the right compatibility and performance.

For optimal performance:

  • Perform routine inspection every 6–12 months, depending on process conditions.
  • In media with sediments, scaling, or impurities, more frequent cleaning may be required.
  • Mechanical flow switches may need occasional set-point verification.
  • Electronic flow switches typically need minimal calibration but require periodic checking of wiring and sensor cleanliness.

Kuncham Controls provides guidance on maintenance schedules and calibration procedures.

Common issues include:

  • No switching / No signal: Check wiring, power, and set point configuration.
  • Delayed response: Could be due to dirt, scaling, or mechanical blockage in the sensing element.
  • False triggering: Caused by vibration, unstable flow, or improper installation.
  • Leakage at connection point: Usually due to incorrect fitting or worn seals.

If issues continue, contact Kuncham Controls Technical Support for assistance, service, or replacement evaluation.

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